CO2 Gas Plants
We design and supply CO2 gas plants
that are based on various fuels, CO2 extraction and recovery
plants. We export plants based on liquid fuels and natural gases, for
places and countries where liquid fuel/ natural gases are costly. We
make the plants on bio-mass. At S S Gas Lab, we have developed several
plants running on Biomasses as we have perfect technology to extract CO2
We are constantly working on the designs of this plant based on
fertilizer gases, breweries and distilleries to extract even more wealth
from waste. The CO2 gas plant uses boiler or any furnace
flue gas as a raw material thus doing away with costly liquid fuel.
The biomass gas plants can be designed in the different capacities
ranging from 30kg per hour to 2000kg per hour. The capacities depend on
the available input and can also be customized according to client's
requirement. Other fuel options to run the plant include waste hard
coke, nut coke, breeze coke and pearl coke.
The CO2 gas plants are designed to utilize industrial
by-products as their raw materials. In distillery plant fermented gases
are produced in plenty and would go waste if not recovered. We recover
odour-free, food grade CO2 from these plants. The bio-gas
plants themselves are 100 percent pollution free causing no
The gas produced is of the best quality and it is guaranteed to be food
grade- 99.99% pure in all cases. As far as cost is concerned, plants are
cost-effective in running apart from investment required to install the
Generating plants are based on the combustion of various fossil
fuels including diesel oil, heavy oil, kerosene or natural gas.
Through appropriate combustion of the fuel, scrubbing, stripping and
separation technology, the CO2 gas plants meet the
strictest CO2 quality standards.
CO2 gas plant is supplied with a special control panel
that ensures continuous and trouble-free operation. All instruments
installed on the skids are wired to junction boxes prior to shipment
reducing installation and commissioning time on site.
CO2 extraction plants are based on
the presence of CO2 in the gas sources from:- boilers
and turbines, combustion engines, chemical processes and natural
sources. Where an existing raw gas source with a relatively low CO2
content is available. A CO2 extraction plant proves an
effective alternative to a conventional CO2 production
The CO2 plants work as testing ground to the
innovations that we have developed in the recent times. We make sure
of the performance of the process before making them commercially
available to the clients. We are running CO2 plant also
and hence we know the practical problem that come in running the
plant and we can address them immediately as soon as any such
problems arises with our customer.
Enhanced Oil Recovery :
A well is a very big hole dug in the ground.
Sometimes it contains water, some times it contains oil and
sometimes it got Carbon-Di-Oxide gas mixed with water. The oil wells
turn to give sub normal output, after its continuous use. The
Carbon-Di-Oxide injection helps in recovery of more oil from the
well. The addition of Carbon-Di-Oxide gas through injection (of gas)
some times gives extra oil by about 30-40%.
The injection of Carbon-Di-Oxide does the following :
- Reduces the viscosity of the oil and allows it to come out
and flow easily.
- The C02 gas mixes with the oil like water and the oil becomes
carbonated and expands forcing the oil to come out of the tight
openings in the rock and to waiting extraction wells
- The mixture of oil and Carbon-Di-Oxide also dissolves some
rock thus making it more porous which results in more yield of
Since there is lot of Carbon-Di-Oxide which is used in the
wells, therefore, the cost of Carbon-Di- Oxide is also to be
considered. There is a talk of using C02 from the boiler flue gases
after enrichment with a membrane. We supply co2 recovery from flue
gas and co2 recovery systems.
Since the quantity of C02 used in the wells is considerable and
hence one can be sure of getting recovery.
Carbon Credits :
The oil well can be used for storing C02 or we
can say underground disposal of C02. This gives rise to possibility
of use of C02 at a later period when we wish. Thus this fulfills
dual role of increasing oil production and storing C02 &
definitely we can dispose of carbon now each carbon credits.
There are many examples in the world to obtain Carbon-Di-Oxide from
various sources and to carry and use Carbon-Di-Oxide on the well
head, for better recovery of oil.
CO2 from Chemical Reactions :
Many a time one has the requirement not to fill
the big cylinders from the storage tank but to fill small cylinder /
C02 extinguishers / cartridge from big cylinders. In such
eventuality the revert gas is not important as the quantities
concerned is not big. What is needed is accurately that the liquid
goes into a small cylinder and semi automatically / automatically
switched off the supply, as soon as the required quantity is filled
in the small cylinder.
SS Gas Lab Asia Pvt. Ltd. is now dealing with such a installation.
Following illustration clearly shows the system :-
The complete unit consists of a motor driven transfer pump, an
optional for 27 kg supply cylinders and the necessary hose
arrangements and valves to connect the pump to the supply and the
necessary liquid must be supplied to the pump. If the supply
cylinder valve connects into the vapor spare of the cylinder, the
cylinder must be turned bottom up. The tilt rack serves this
purpose. If the supply cylinder is of siphon type then the rack is
not required. Such cylinder must be tied securely to a wall or post.
The weighing scale is also included in the system. We are in the
process of developing automatic system which enables to switch off
the supply of C02 once the small cylinder has been filled with the
desired quantity of the gas.
Bio Gas can be generated from various sources.
The material should not contain metal, sand, mitti, stone and
polythene etc. Cow dung besides others like kitchen / canteen kachra
is used extensively in India. Feas from birds like cocks and hens
are used in some countries.
All sources almost go to generate biogas in the generator where it
is generally mixed with water. The reaction to generate biogas takes
place quickly in summer and some what slowly in winter. Generally,
the biogas is associated with H2S and consists of C02 and CH4.
H2S must be removed to use the gas chemically. Many people use the
gas as it is in the power generation or for cooking. H2S is removed
with the help of scrubbing media placed inside a scrubber.
Generally, the biogas contains 55 - 70% CH4, 30-45% C02, 0.1 - 0.5%
H2S and traces of Hydrogen and ammonia. We have the technology to
remove H2S and C02, get pure 98% CH4. CO2 recovery from biogas is
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